All rights reserved! © 1983-2015 Rudolf Dorn, www.dorn-systeme.de, info@dorn-systeme.de

 

Technical Data

 

Drive Unit:   DC-Motor, 12V/60W
Speed Y:     40-1600 mm/min.
Weaver, UP/DOWN-Support:   DC-Motors, 12V/20W
Speeds X,Z:   40-2500 mm/min.
Motor Controls:   Linear regulated, with computer controlled fuse and adjustment.
Mechanical Parts:   Ball- and linear bearings, 12 mm hardened steel rails, warm gears and helical racks.
                                          Turn able gun holder
, mounting knob for drive unit.                    
                                           Mounting directly at work piece with clamps, magnets, or screw able with screws M6.
Control:   Remote with graphical LCD-Screen and 12-time keyboard, 21 programs, up to 1200 Teach-In-Points.
                     Teach-In function with start/stop dwell times and automatically gun lift off.
                     Real time calculation for 3 axis. 5 different welding patterns and line mode.
                     Special program for long distance welds at V-shape seam.
                     Special program for manganese hard facing and Multiple-Area welds.
Arc Control:  1-500 Amps, 300 measurements/S, easy clamp-mounting.
Options:   Multi-Sensor-System for every probe, real time calculation for 4 axis.
                     Permanently memorized welding parameters. USB interface to other computer for
                     documentation and quality management. Internal battery for stand alone remote
                     for data transfer.
                     Special program for Joint Welding of 30 different rail types, with additional rotary support.
Power Supply …………...................................………............... prim. 220-240 VAC, 120 VAC, 42 VAC,
                                                                                                 sec. 2*12 VDC/ 72W
Amplitude  ......................................................................... 1 - 80 mm
Movement  ........................................................................  Weaver, Up/Down; X,Z rails. 300 mm
                                                                                                  Drive; Y rail,1300 mm
Adjustment of position ................................................ 100 mm / m  drive
Precision per step .....................................................….  ca. 0.2 mm
Connections ...................................................................... Contact for switching the power source,
                                                                                                  USB serial interface to PC (optional)
Dimension drive unit (without weaver)…….….…..... 270 mm * 170 mm * 140 mm
Dimension drive rail ………………………………….……………….…….. 3000 mm * 100 mm * 40 mm
Weight welding unit …………………………………………………..…….  Approximately 16 Kg
Weight drive rail (3m) ………………………………………………………… Approximately 12 Kg
Warranty time, all parts ……………………………………………………… 5 Years

 

 

  Mechanical Parts

 

 

Standard rails Drive Unit

1000 mm (3.28 ft) RDB100
2000 mm (6.56 ft) RDB200
3000 mm (9.84 ft) RDB300

Mounting with magnets or screws (M6).
Other length with combination of rails,
connectable pieces à 9,84 ft.

Maximum length 98 ft.


Standard linear rails

300 mm (11.8 in) RDL30
400 mm (15.75 in) RDL40
600 mm (23.6 in) RDL60
1500 mm (4.92 ft) RDL150

Mounting with progressed groove and screws M6.

Maximum length 9,84 ft.